Top 08 Printing Methods Used in Product Decoration Industries

Today, the majority of online retailers provide their customers with printed customized products. Additionally, they give consumers the option to design their own items using ImprintNext web-to-print software. 

The final design is printed on a variety of eCommerce merchandise and materials, including t-shirts, mugs, phone covers, business cards, etc. 

It is crucial for business owners who have integrated web-to-print software into their storefronts to be aware of the various printing techniques used by the web-to-print sector.

Top 8 Printing Methods Used in the Web-to-print Industry:

  • Digital Printing
  • Screen PrintingTransfer Printing
  • Engraving
  • Embossing
  • Embroider Printing
  • Flexography Printing
  • Litho Printing

1. Screen Printing:

For the printing of posters, t-shirts, and other promotional goods, screen printing uses a variety of vibrantly colored inks. Screen printing was first only used on silk textiles. Moreover, we use to method to print on various items today. A design is painted onto the screen prior to screen printing. 

Then it is exposed to light after being covered in photo emulsion. The emulsion solidifies as a result of being exposed to heat, and the remaining portion is wiped away, leaving one type of stencil whose ink may be removed with a squeegee.

2. Digital Printing:

In digital printing, we use physical surfaces like cloth, plastic, magnets, labels, cardboard, film, etc. to replicate designs. You may use industrial and desktop printers for this type of printing. You don’t have to limit yourself to just one or two colors. To match the design, you can also mix several colors using web-to-print software. 

Image resolution requirements for digital printing are 300 dpi. The printing quality may be unsatisfactory if the image quality is less than that.

3. Engraving

Out of all the printing techniques, engraving is regarded as being the most expensive. It also takes a long time to put it into practice. Engraving is the most popular printing technique when it comes to creating royal invitation cards or business cards for high-ranking authorities. 

On a metal plate, the image is first manually or mechanically engraved. After that, we use ink to complete the engraved design and wrap it with paper. As a result, a clear, three-dimensional image can be produced. Other methods make it challenging to get these outcomes.

4. Embossing

In embossing, you can print on the product’s surface with different patterns. On the objects, you apply a set amount of pressure, and when you release the pressure, you obtain the press marks on the object. Two different styles of embossing exist:

  • Blind embossing: The embossed mark is of the color of the product itself
  • Foil block: After embossing the design, fill it with silver and gold metallic paints.

5. Flexography printing

Typically, we need flexo printing machines for this type of printing, which prints on lengthy, continuous rolls of paper. It does not utilize offset lithography’s common plates. It uses rubber plates and water-based inks that dry very quickly and allow for higher production rates. With a quicker drying time, you can achieve better results on materials such as plastic.

ImprintNext can help you launch your web-to-print store and grow your print company. In less than 48 hours, you can have a fully functional website and start selling customized products.

6. Litho Printing:

Litho printing allows for the creation of full-color prints on various kinds of physical surfaces, much like digital printing does.

It also makes it possible to customize promotional items requiring several printing iterations. For this type of printing, you require high-resolution artwork (of at least 300 dpi).

7. Transfer Printing:

When you need to put an image on a curved or uneven surface, transfer printing is the best method. We mostly use it for printing on surfaces that resemble linen and porcelain. Designs for transfer printing must be fully digital, with vector and high-resolution bitmap images that may be used on a variety of items.

8. Embroider Printing:

By adorning the cloth with artwork by embroidering in strands of thread with a needle using embroidery printing, you can replicate the artwork. For mass production, you need to set up a commercial embroidery printing machine. 

For this form of printing, color references can be given. The color hues closest to the design file, try to match by the embroiderer. It is preferable to stay away from mixing various colors when embroidery printing.

Final Words:

Online store owners are embracing various printing techniques as the web-to-print sector expands. It’s time to invest in web-to-print technologies if you run an online shop.

You can select the printing style that complements your products and offers the best. Owners of e-commerce businesses typically want a printing solution that is adaptable and enables printing on a variety of surfaces. Make sure you invest carefully to avoid regret in the future.